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Windlink
WINDLINK® H07 ZZ-F & LS0H UL/CSA EPR/XLEVA 1000V 90°C
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Home  > Products and Solutions  > Products  > Renewable energy cable  > Windlink cable  > WINDLINK® H07 ZZ-F & LS0H UL/CSA EPR/XLEVA 1000V 90°C

WINDLINK® H07 ZZ-F & LS0H UL/CSA EPR/XLEVA 1000V 90°C

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WINDLINK® H07 ZZ-F & LS0H UL/CSA EPR/XLEVA 1000V 90°C

CENELEC HD 22-13; draft EN 50525.2
Appliance Wiring Material UL 758 standard certified
1000 V +90°C
Style 3851 for single cores & Style 4559 for multi-cores
UL/CSA 22.2
AWM class I, II, or I / II , Group A,B, or A/B
UL CSA
Standards
International  CENELEC HD22-13
Description

Application

This cable is specially designed for Wind Turbines

The quality of material used for insulation and sheathing and high quality copper conductors make the cables both flexible, durable, resistant to torsion and to high temperatures. Nexans offers more than a decade of experience in the wind energy market. Our expertise makes WINDLINK® cables highly recommended for wind turbines.

 

Main characteristics

  • Frequent torsion: Excellent torsion behavior
  • Industrial cables resistant to high temperatures
  • Heavy duty
  • Temperature on core: 90°C in normal use; 250°C in short circuit
  • Water resistance: AD2, AD6
  • Corrosive and polluting substances resistance: AF3
  • Outdoor use : temporary and permanent
  • Impact resistance: AG2
  • Oil resistant ASTM/IRM 902 and special oils used in Wind machines
  • UV resistant for external application
  • Ozone resistant
  • Fire performances (IEC/EN 60332-1, EN 50265-1 and 2-1 )

 

Design 

1. Conductor :
Annealed plain copper-  Optional tape
Flexible (fine wire class 5 of IEC/EN 60228)

2. Insulation :
Special cross-linked improved for EI8 and EI7 ref HD 22.1 (low and high T°C temperature range)
Special thermoset EPR for high temperature
Optional tape on insulation or assembling

3. Sheath:
High mechanical performance , oil resistant
Ozone resistant, ref HD 22.1, black colour
Special cross-linked EM8 synthetic halogen free rubber, tested for EM7 application (90°C), improved for low temperature behaviour (-40°C)
Special thermoset XLEVA, halogen free rubber improved for low temperature behaviour (-40°C)
 

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Characteristics
Construction characteristics
Conductor material Plain annealed copper  
Electrical characteristics
Rated Voltage Uo/U (Um) CENELEC 450/750V, 600/1000V - UL CSA 1000V  
Mechanical characteristics
Torsion test max. +/- 4 turns for 10 meters max:150° per meter  
Mechanical resistance to impacts Good  
Usage characteristics
Smoke density LSF EN 61034-2  
U.V resistance Very good  
Flame retardant NFC 32070 C2, IEC 60332-1-2  
Watertightness AD2 to AD6  
Oil resistance Good  
Ambient dynamic operating temperature, range -40 .. 50°C  
Ambient static operating temperature, range -40 .. 50°C  
Operating temperature, range -40 .. 90°C  
Minimum operating temperature -40°C  
Max. conductor temperature in service 90°C  
Short-circuit max. conductor temperature 250°C  

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Your selection
Number of cores  
Conductor cross-section  mm²
Outer Diameter as per Standard Min Max  mm
Outer diameter acc Windturbines needs Min Max  mm
Ambient installation temperature, range  °C
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Results   19/19
Select all Items Nexans ref. Nb. of cores Cross section (mm²) Outer diam. Standard min max (mm) Outer diam. Wind Min Max (mm) Ambient installation T°C range (°C)
Make to order product 1 x 50 1 50 16.5 .. 20.6 17.5 .. 19.8 -40 .. 50
Make to order product 1 x 95 1 95 20.8 .. 26.0 21.5 .. 24.5 -40 .. 50
Make to order product 1 x 120 1 120 22.8 .. 28.6 24.0 .. 27.0 -40 .. 50
Make to order product 1 x 150 1 150 25.2 .. 31.4 27.0 .. 30.5 -40 .. 50
Make to order product 1 x 185 1 185 27.6 .. 34.4 29.4 .. 33.4 -40 .. 50
Make to order product 1 x 240 1 240 30.6 .. 38.3 31.5 .. 36.0 -40 .. 50
Make to order product 1 x 300 1 300 33.5 .. 41.9 35.4 .. 40.0 -40 .. 50
Make to order product 1 x 400 1 400 37.4 .. 46.8 38.8 .. 44.0 -40 .. 50
Make to order product 3 x 25 3 25 26.1 .. 33.0 28.0 .. 32.0 -40 .. 50
Make to order product 3 x 35 3 35 29.3 .. 37.1 33.5 .. 37.0 -40 .. 50
Make to order product 3 x 50 3 50 34.1 .. 42.9 37.5 .. 42.0 -40 .. 50
Make to order product 3 x 70 3 70 38.4 .. 48.3 40.0 .. 47.5 -40 .. 50
Make to order product 3 x 95 3 95 43.3 .. 54.0 47.0 .. 51.0 -40 .. 50
Make to order product 3 x 120 3 120 52.0 .. 66.0 52.0 .. 60.0 -40 .. 50
Make to order product 3 x 150 3 150 57.0 .. 72.0 57.0 .. 66.0 -40 .. 50
Make to order product 3 x 240 3 240 65.0 .. 82.0 67.0 .. 77.0 -40 .. 50
Make to order product 4 G 50 4 50 37.5 .. 47.5 40.0 .. 45.0 -40 .. 50
Make to order product 4 G 70 4 70 42.7 .. 54.0 45.4 .. 51.0 -40 .. 50
Make to order product 4 G 95 4 95 48.4 .. 61.0 50.0 .. 57.0 -40 .. 50
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Correspondance Sections in mm² and AWG

 

Sections in mm² 25 50 35 70 95 120 150 185 240 300 400
AWG (UL)

4
 AWG

 1
AWG		 2 AWG 2/0 AWG 3/0 AWG  4/0 AWG 250 MCM 350 MCM 450 MCM 550 MCM 750 MCM

 

 

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Complementary technical for Windlink®

Usage characteristics:

Mechanical stress :

(on the whole cable, per mm² of a cross section of plain copper core)

  • In normal use : 15 N/mm²

 

Mechanical characteristics:

Bending Radius

Mobile use = 6 x External diameter.
Static use = 3 x External diameter , if the external diameter < 12mm, 4 x if the external diameter >12 mm.

 

Electrical characteristics:

Permissible current rating: 

  • Permanent temperature of operation on the core 90°C
  • Ambient temperature for an outdoor installation  30°C

 

Correction factors according for other ambient temperature : according to IEC 60364.5.523 table 52.D1 or DIN VDE 0298-4 Table 15

Ambient
temperature (°C)		 10 15 20 25 30 35 40 45 50 55 60 65 70 75
factors  1.17 1.13 1.09 1.04 1 0.96 0.91 0.87 0.82 0.76 0.69 0.62 0.54 0.45

The Voltage drop has been determined with Cos φ= 0.8

 

 Short circuit : constant K=139 Amps for 1 second, acc.to IEC 60949 ( short circuit temperature +250°C and conductor temperature +90°C)

 

 

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H07 ZZ-F & LS0H UL/CSA 1000V

 

Other properties

Standard tests according to CENELEC HD 22-13 or/and UL 758 standard style 3851 (single core), style 4559 (multi-core cables)
UV resistant sheath black sheath is UV resistant for external application

 

 
Oil resistant sheath good in oils, greases, gear box oil, etc
  • ASTM/IRM 902
 24h at 100°C
  • Gear box oil  as Tribol 1710/320 or equiv oil.
 72h at 40°C
  • Hydraulic oil as Mobil DTE 13m or equiv oil.
 72h at 40°C

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Selling delivery information

Marking

WINDLINK® NEXANS 213 USE < HAR > H07ZZ-F LS0H
Nb cores X (or G) S
X = without G/Y
G = with G/Y
S = cross section (mm2)
+ "UL/CSA" marking
Week + year manufacturing
meter marking

 

Insulated Cores identification

• 1 core = Black (preferential)
• 2 cores = Brown + Blue
• 3 cores = Green/Yellow +Blue + Brown (G)
Brown + Black + Grey (X S>4mm²)
Blue + Brown + Black (X S 1.5 & 2.5 mm²)
• 4 cores = Green/Yellow + Brown + Black + Grey (G)
Blue + Brown + Black + Grey (X S 1.5 & 2.5 mm²)


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